Top 5 Best Exhaust for 7.3 Powerstroke in 2024: Buying Guides

If you are an adventurous person who owns a diesel truck, you might want to alter it. The first thing that you would like to change is its exhaust system. You might want to replace the regular exhaust with a high-flowing exhaust system. Well, we will review the top five exhaust systems for 7.3 Powerstroke. 

Getting a better exhaust system for your truck can enhance the performance of your 7.3 Powerstroke.

The exhaust system is one of the main components of the vehicle. If you have a powerful exhaust system in your truck, it can be an added advantage. 

We will tell you about the best exhaust systems for your 7.3 Powerstroke truck here. But, let us first discuss the meaning and significance of the Exhaust system.

Our Top Pick: Banks 48659 Exhaust System

Banks 48659 Monster Exhaust System

We would like to suggest you the ‘Banks 48659’ exhaust system, as this exhaust system is stroked overall aftermarket products and most compatible to 7.3 Powerstroke. If we compare this price, we’ve to consider its design as a monster, and the price is comparably inexpensive. You can replace the existing system with this one and get a massive performance like an OEM version. Therefore, you’ll experience quality performance and sound through the exhaust system.

Top 5 Best Exhaust for 7.3 Powerstroke

Best Exhaust for 7.3 Powerstroke

1. RPG exhaust (Back Pressure EBP Sensor Tube) for 7.3 Powerstroke

RPG Diesel Exhaust Back Pressure EBP Sensor Tube for 1999-2003 Ford 7.3L 1C3Z9D477AA

What’s included here?

Well, our first choice for (1999-2003) FORD 7.3L Powerstroke is structured with the EBP sensor. You need to uncover the box and then straight out the part to install it easily. This package is combined with hoses and clamps. Note that it is an aftermarket and replaceable part that allows you saves some money in contrast to the carbon clogged. You can buy ‘RPG exhaust’ confidently as the company provides a 90-days warranty. People can afford it easily and set their ride safer. 

KEY-FEATURES:

  • Product in Top Quality
  • Carbon scraper is heat minimal
  • 90 days Warranty

Pros

  • The quality of this exhaust system is indisputable.
  • You get a 90-days warranty on this exhaust system.

Cons

  • The warranty is only for 90 days.

How & Why to buy? 

This product is available on Amazon. Click here to redirect to the home page. We sponsor the RPG brand for being top-notch worldwide. Our guide is not written on emotion, but it’s a mark sheet of the proper fitment and client’s satisfaction. One of the Amazon clients says this ‘RPG’ exhausts to be slightly recessed in the center of a vehicle.

2. MagnaFlow 18951 Exhaust System Kit

MagnaFlow Cat-Back Performance Exhaust System 19376 - Street Series, Stainless Steel 4in Main Piping, Single Passenger Side Rear Exit, Black Coated 5in...

What’s included here?

It’s an exhaust kit in heavy-duty performance, which allows you a great look and excellent work. The product is constructed with aluminized steel and proven to be accelerating Dyno power. In a professional’s view, it goes straight through a muffler. You don’t need extra stuff when installing it, as all the necessary parts are included in one box. You’ll experience a different installation process with a cat or without a cat system though the exhaust kit applies to all instructions. With minor modification, you can fit it into the adapter pipe. Talking about its sound, the sound is low, rumbled, and compared to the original muffler. 

KEY-FEATURES:

  • Accelerated performance
  • Made in the USA 
  • Correctly lined up and installable with a stock hanger

Pros

  • The price you have to pay for this exhaust system is perfect because you get a lot of things.
  • This exhaust system has high durability.
  • It is a highly efficient exhaust system.

Cons

  • You can hear a strange noise from your car while using this exhaust system

How & Why to buy? 

Click here to buy ‘MagnaFlow 18951’ on Amazon. This exhaust is made to quiet noises, and through the bolt-on structure, you can get an easy installation. Sometimes, you may need to cut a bit from the stock exhaust to properly line up the hangers. Who can afford this exhaust? Is it an excellent product for those who want their vehicle’s performance improved with a minimal sound strategy? You’ll get all the clamps in quality.

3. Banks 48659 Exhaust System

Banks 48659 Monster Exhaust System

What’s included here?

It’s a Monster exhaust system that fits the 7.3 power stroke more perfectly. As per a client’s review, we’ve found the kit goes together in 20 minutes. You may need an extra pipe for concealing the muffler system. Besides, you’ll experience its sound quality quiet compared to a straight pipe. Another thing may inspire you as the exhaust system can be perfectly fit along with the extension pipe. 

KEY-FEATURES:

  • Eliminates back pressure
  • High-temp and black polished chrome
  • Exhaust Type: SingleExit

Pros

  • The exhaust system delivers excellent performance.
  • It has a durable construction.
  • You get a 5-year warranty on its purchase.

Cons

  • It is more expensive than other options.

How & Why to buy? 

Among the companies worldwide, ‘Banks’ is the most reliable. They’ve got a sizeable 12-acre campus where exhaust and muffler systems are constructed with 200 professionals. This monster exhaust is preferable to car enthusiasts for being straight-through, authoritative, and heavy-wall tubing. Click here to visit the product on Amazon. 

4. MagnaFlow Cat-Back Performance Exhaust System 19026 - Street Series, Stainless Steel 4in Main Piping, Single Passenger Side Rear Exit, Polished Finish 5in...

MagnaFlow Cat-Back Performance Exhaust System 19026 - Street Series, Stainless Steel 4in Main Piping, Single Passenger Side Rear Exit, Polished Finish 5in...

What’s included here?

It is a MagnaFlow product that comes with a proper aluminized 409 construction. It helps you through stainless steel. People who want to increase their vehicle’s torque system and horsepower are suggested this cat-back exhaust. This product lasted long and engineered for a better economy. The USA engineers instruct the exhaust to fit a vehicle with straight-through flow designs. 

KEY-FEATURES:

  • Power flow designs
  • Accelerated horsepower and torque 
  • Wide-open performance

Pros

  • It is very cost-efficient and a great choice for your 7.3 Powerstroke.
  • You get the maximum fuel efficiency with this exhaust system.
  • There is a one year warranty on the purchase of this exhaust system.

Cons

  • The durability can be a question for this exhaust system.

How & Why to buy? 

MagnaFlow 19026 is installed with the unrestricted clamp and hooks and provides ultimate torque to the exhaust efficiency. It comes without a muffler so that exterior and interior sounds are majestic. Click here to buy it on Amazon. 

5. Silverline™ FS101409

RPG Diesel Exhaust Back Pressure EBP Sensor Tube for 1999-2003 Ford 7.3L 1C3Z9D477AA

What’s included here?

This is a Diesel Performance Exhaust with single system design. You can ensure a maximum optimization to your truck once install it. Note that Silverline™ allows you to fit their FS101409 model in the (1999-2003) 7.3 Ford Powerstroke. The structure of ‘Silverline™ FS101409’ is made of stainless steel, for the stainless less is designed in mandrel bent 409 will help your exhaust to lasts longer. This exhaust inspires the hp and torque development as it reaches to the maximum operability. 

KEY-FEATURES:

  • Balanced to 2 and 4-wheel drive
  • Stainless steel construction
  • 2 hours installation

Pros

  • It has a stainless steel construction
  • It ensures the maximum fuel-efficiency
  • Easy installation

Cons

  • It can seem a little expensive.

How & Why to buy? 

You must choose this product as the product is compatible with easy installation. You can do the whole process in 2 hours by having a better finish in its polish. Click here to buy the product on Amazon.

What Is An Exhaust System?

The cylinders in the ignition system leave behind gases. The exhaust system’s primary function is to collect these exhaust gases. You need an exhaust system in your vehicle to remove harmful substances. The exhaust system also plays a crucial part in eliminating the noise when you drive your vehicle. In addition to this, an exhaust system discharges harmful gases after purifying them at a suiting point. 

The Function Of The Exhaust System

As discussed above, the exhaust system 

  • Collects exhaust gases,
  • Brings down the level of the noise
  • Gets rid of the purified exhaust gases.

The exhaust system has either one channel or two channels. The number of channels an exhaust system has depends entirely on your engine. 

However, there is one thing you should remember about the exhaust system. You should select the flow resistance for your exhaust system to avoid it from affecting your vehicle’s engine.

It is crucial because it ensures the exhaust back pressure does not damage the engine. 

There is a difference in the build-up of the exhaust systems. They are designed by the engineers keeping in mind the vehicle’s design in which they are to be fit. The exhaust systems are also in line with the vehicle’s engine. It becomes substantial to get the best exhaust systems for your 7.3 Powerstroke. 

Silencer

When you drive, the internal combustion in your vehicle produces an exhaust noise. The exhaust noise occurs due to the pulsating emission of gases from the cylinders. It is of paramount importance that this noise gets reduced. 

You can bring down the exhaust noise by reducing the sound energy of the exhaust gas flow. Now, we can reduce this by two methods. We can create a situation where there is either absorption of the sound in the silencer or its reflection. 

However, you can find a combination of these two options in the silencer. The undesirable noise from the exhaust can get reduced by incorporating sound-absorbing and sound-modifying elements into the silencer. The exhaust chambers and exhaust flaps are the elements that you can find in the silencer. 

Other than this, you can also find catalytic converters in the silencer because of the sound-absorbing capacities. 

Since we’ve told you everything about the exhaust systems, you should also know that the exhaust systems are naturally subject to noise. They transfer natural frequencies and vibration to the car, causing the noise. 

The exhaust system manufacturers pay attention while assembling the exhaust system’s components. That is why you see the individual elements of the exhaust system designed and positioned in the flexible mountings. 

Other Functions Of The Exhaust System

The exhaust system in your 7.3 Powerstroke or any vehicle performs many complex tasks. It is also subject to extreme stress. Do you know that the fuel-air mixture in the cylinder can sometimes heat up to the temperature of 2400 degrees Celsius?

That can happen many times, and this mixture expands massively before moving into the exhaust system at supersonic speed. Your 7.3 Powerstroke is not devoid of this phenomenon. 

You should select a high-powered exhaust system for your 7.3 Powerstroke. A strongly-built exhaust system will help you to reduce the noise when the mixture travels from the engine exhaust valve to the exhaust system. 

In addition to this, the exhaust system’s purpose is to cope with the vibrations from the engine. It is also the job of the exhaust system to prevent corrosion. This corrosion results from the hot gases and acid inside the system and in the moisture, splashing water, and saltwater from the outside. 

Before discussing the best exhaust system for your 7.3 Powerstroke, we would like you to know the structure of an exhaust system.

Structure Of An Exhaust System

The exhaust systems you see today differ from what you would see fifty years back. The exhaust system has the following components in its front section of the vehicles you see in the contemporary world. 

  • The exhaust manifold, 
  • The purification system
  • The connecting pipes

Along with the connecting pipes, there is also a rear section with the silencer. The exhaust system elements are connected to the floor pan with the help of flexible mounting. The number of catalytic converters and the silencers will vary in different exhaust systems. It usually depends upon the type of vehicle and its engine. It also depends on the engine’s performance and the emission values you should adhere to. 

If you own a 7.3 Powerstroke, you might know that it is one of the oldest trucks in the market. People love driving this truck, and it is evident that it has been around for a very long time. 

7.3 Powerstroke has got many cool features that you cannot find in other trucks in the market. However, you must have a perfect exhaust system for your 7.3 Powerstroke. Finding the well-suited exhaust for your 7.3 Powerstroke can be very demanding and challenging. We are about to make this task unchallenging for you by reviewing the best exhaust systems for 7.3 Powerstroke.

In our next section, we will discuss if all the exhausts are the same. 

Is There Any Difference Between Different Exhaust Systems?

We think that you know that all the exhausts are not the same. There is a difference in the construction and the exhaust system’s material. All the exhaust systems have different configurations. The exhaust systems are usually cat-back, axle-back, or header-back.

The cat-back exhaust systems use a tailpipe and the muffler to execute their functions. These exhaust systems use catalytic converters in the emission process. 

The exhaust systems vary in the diameter of their pipes. The diameter of the exhaust system depends upon the engine’s size. It also depends upon the RPM. 

Another difference that you should know about the exhaust systems is their pipe bends. Some exhaust systems are constructed with the help of the rush bending technique. On the other hand, some exhaust systems use the mandrel technique in their construction. These techniques prevent the pipe walls from collapsing. 

One crucial difference between the exhaust systems is that they may be a single, dual exit or crossover. However, this thing depends entirely on their configuration setups. A single exhaust system has a single exhaust setup. In single exhaust systems, a muffler has an exhaust point. It makes the single exhaust system lighter and cheaper. 

The dual exit exhaust system also has the same setup as the single exhaust system. However, they have two mufflers instead of one. 

The dual crossover exhaust systems are different from the ones we discussed above. They have two muffler pipes and two separate exits. The dual crossover exhaust systems have a crossover pipe which allows the gases to move freely between the other pipes. It ensures that there is a balance of pressure on both ends.

There is also a difference in the materials used to build the exhaust systems. The manufacturers can either use mild steel or stainless steel to manufacture the exhaust systems. 

Mild steel is a cheaper alternative to stainless steel. However, there is only one problem with mild steel. It is that mild steel is not capable of resisting corrosion. On the contrary, stainless steel is a better investment for your 7.3 Powerstroke as it does not corrode in rainy or snowy weather. 

Let us tell you a few things that you should keep in mind while selecting an exhaust system for your 7.3 Powerstroke. 

Things To Consider While Selecting An Exhaust System For 7.3 Powerstroke. 

As you might be aware, there are several options in the exhaust systems for 7.3 Powerstroke. These alternatives can confuse you while selecting the best exhaust for your truck. 

You must have read our best products and wants to know more about the essential considerations, right? You must consider a few features and techniques when picking out an exhaust. Here, we assure you about these. Keep in mind that an exhaust brings an accelerated performance to your vehicle. So, reading some solutions will be a solid decision, isn’t it?

We will tell you about a few things that will help you decide whether spending on a particular exhaust system is worth your money or not. 

Four-Inch Pipe

When choosing an exhaust system for your 7.3 Powerstroke, make sure it has a four-inch pipe. If the exhaust system has a pipe of a minimum diameter of 4 inches, you can consider it a safe buy. It will allow the free exit of the toxic gases. However, if you choose an exhaust system with a five-inch pipe, there is a better movement of the gases. If an exhaust system has a pipe of a diameter less than 4 inches, it will not perform the task well for your 7.3 Powerstroke. 

Stainless Steel

Though you might feel tempted to buy an exhaust system made up of mild steel, it can be a terrible decision. We understand that exhaust systems made up of mild steel are an inexpensive option. However, mild steel will not protect against corrosion. Therefore, selecting an exhaust system made with stainless steel is advisable to protect against corrosion.

Configuration

You should select an exhaust system that will help minimize the back pressure on the pipes. It is crucial because it will avoid any reduction in the horsepower of your 7.3 Powerstroke. 

Cat-Back Or Axle-Back Systems

You should ensure that the exhaust system you select is cat-back or axle-back. It will help you keep up with the legal requirements of the emissions. The free exit of the gases from the exhaust enhances the efficiency of your engine. 

The design of the catalytic converter is one of the deciding factors in this situation. You can choose an axle-back exhaust system if you want to look for an inexpensive option. 

Sound

If you want your 7.3 Powerhorse to make the minimum noise, you should get an exhaust system with silent muffler designs. 

On the contrary, if you prefer a roaring sound from your truck, you can choose an exhaust system with a muffler that will help you increase the bass of your engine. 

Heavy-Duty Material

You should always ensure that your 7.3 Powerstroke has an exhaust system with a heavy-duty material. If the quality of the material is not up to the mark, it might easily corrode.

Construction

We all know about aluminized steel. Digital engineers tend to use aluminized or stainless steel in a vehicle’s part so that the region remains rust-proof and lasts longer. No changing we see in case of an exhaust system as the best exhausts are always constructed in verse of durability. Some of the exhausts are well-constructed but heavy in size and weight. But, we bring you all the lightweight components in a row. Our professionals are aware of the reader’s choice and overall integrity.

Pretend, if you need a muffler included

Half of the car enthusiasts love to replace their standard exhaust to an aftermarket system, for that the entire exhaust is replaced sometimes. Many of us look to buy an exhaust system, including the muffler, but some of us don’t need the muffler system included. To be honest, maximum companies provide exhausts without adding the muffler. Whatever, you must know the difference between exhaust systems if you’re doing it entirely. Then, decide to buy a specific policy. Though you can purchase the parts separately from the same brand, you get all the system inexpensive.

Warranty

At last, you must consider the product’s warranty. A product with a minimum 1- year guarantee makes you confident to buy it, right? Through the warranty, a company remains by your side till you’re benefited from the exhaust. People want something that is built to last. Besides, a reliable company is a big concern. For that, Amazon is the best considered as reputable companies are licensed here. Maximum clients feel their warranty requirements based on their budget and personal preference, but 90 days replacement guarantee is deemed to be a standard. Within this time, you’ll have the installation process done and make the new system run in the vehicle.

Benefits Of Getting A Quality Exhaust System For 7.3 Powerstroke

The exhaust systems will help reduce harmful gases from the engines. It also allows your 7.3 Powerhorse’s engine to breathe better. When the vehicle’s engine can perform well, it produces more power.  

In addition to these commonly known benefits of the exhaust system, here are some more that you should know. 

Improves Engine Performance

Your 7.3 Powerstroke engine can deteriorate over time because of the harmful gases that get emitted during the process of combustion. An exhaust system can help you eliminate these gases. 

If you choose an exhaust system whose diameter fits perfectly in your 7.3 Powerhorse’s engine, it will work efficiently to eliminate the toxic gases out of the engine. A perfect exhaust system will increase the torque and add power to your engine. 

Improves Fuel Economy

When the engine’s power increases, it leads to better engine performance. Consequently, a powerful engine will make your vehicle fuel-efficient. It means that your vehicle will consume less fuel than it used to. 

You can save the amount you spend on fuel if your exhaust system works perfectly. Your driving experience will also enhance with better fuel efficiency. 

Reduction In The Emission Of Greenhouse Gases

Greenhouse gas emission is a challenging issue that you can tackle to some extent by using an efficient exhaust system. 

The cat-back exhaust systems convert the poisonous carbon monoxide to carbon dioxide before releasing them into the environment. As a result, the damage caused to the environment gets reduced. 

FAQs

How much do I need to Spend to replace the exhaust system in my 7.3 Powerstroke?

The cost of replacing the exhaust system depends upon the exhaust system that you are selecting for your truck. Generally, you will have to shell out approximately $1000 for the exhaust system replacement in your 7.3 Powerstroke. You can also opt for inexpensive exhaust systems in the market. 

What should be the exhaust system’s pipe size for my 7.3 Powerstroke?

For your 7.3 Powerstroke, an exhaust pipe of diameter 4 inches to 5 inches will do the job. Anything lesser than that might be troublesome and make your investment go to waste. If you care about your 7.3 Powerstroke engine efficiency, make sure that you do not get an exhaust system with a pipe size of fewer than 4 inches. 

What should I know before getting an exhaust system for my 7.3 Powerstroke?

You should consider plenty of things before buying an exhaust system for 7.3 Powerstroke. These things include:

  • The diameter of the exhaust system’s pipe
  • The material of the exhaust system
  • Configuration, and the sound of the exhaust system

What are some of the advantages of having an efficient exhaust system?

Having an efficient exhaust system in your 7.3 Powerstroke or any vehicle offers you certain advantages. These advantages include:

  • Improvement in the engine’s performance
  • Better fuel efficiency
  • Trim in the emission of the greenhouse gases

Which exhaust system should I choose for my 7.3 Powerstroke?

Many exhaust systems are available in the market for your 7.3 Powerstroke to enhance the engine’s performance. We have reviewed the best exhaust systems in the market to help you arrive at a decision fast. 

Conclusion

While there are many exhaust systems for your 7.3 Powerstroke in the market, we would recommend buying Banks 48659 Exhaust System. 7.3 Powerstroke is an amazing truck and deserves the best parts to function smoothly.

In conclusion, we say that the best exhaust for 7.3 Powerstroke is one of the trucks’ ever-growing systems. It empowers the Ford diesel truck for mega performance. Plus, choosing from this guide will ensure your maximum HP power gains and torque combination.

You’ll be benefited through the silent rumbled engine either. Increasing fuel optimization is an attractive benefit from a good exhaust. A statistic says that an extra 1% to 2% of MPG efficiency is developed in a vehicle through fuel optimization. In this brief guide, you get what you deserve, aren’t you?

Relevant Resources:

  1. Top 5 Best Programmer for 6.4 Powerstroke in 2022
  2. Top 5 Best Exhaust for Harley Fatboy in 2022: Our Top Pick
  3. Top 5 best coilovers for wrx in 2022 : Buying guides

Leave a Comment

Your email address will not be published. Required fields are marked *

Scroll to Top